Structural Pallet Rack Systems in Ohio (New & Used)

Structural Pallet Racking

Structural pallet rack systems provide the ideal solution when warehouse storage demands exceed the limits of standard selective pallet racking. Many facilities rely on heavy duty pallet rack designs like structural pallet racking to support higher loads while improving durability and impact resistance. Standard roll-formed selective pallet rack systems typically support up to 9,000 pounds per pair of 96-inch beams, but structural pallet rack uses high-strength structural steel C-channel construction to achieve significantly greater load capacities. This robust design delivers added rigidity and long-term performance for demanding warehouse and industrial environments throughout Ohio.

Structural pallet rack uprights are available in 3″, 4″, and 5″ wide posts, constructed with heavy, all-welded structural steel bracing. Structural beams range from 3″ to 6″ in height, allowing the system to be configured to meet demanding load requirements. As a general rule, increased beam height corresponds to higher load capacity, making structural racking ideal for heavy or high-density storage applications.

Beam-to-upright connections are secured using 7-gauge wrap-around connector plates, which help square the rack and create a tight, secure connection. Each beam connection utilizes two high-strength bolts, delivering approximately 57% more strength than single-bolt designs. Grade 5 hardware is used to provide increased shear strength, and all bolted connections are engineered to meet or exceed RMI standards. Compared to standard spring-clip or “fingered” connector plates, bolted structural connections offer a far more robust and reliable method of securing beams to uprights.

Hybrid Structural Rack Systems

Hybrid structural pallet racking, sometimes referred to as interchangeable structural racking, combines structural steel uprights with roll-formed beams to balance performance and cost efficiency. In these systems, the uprights provide the strength and impact resistance of structural steel, while roll-formed beams help reduce overall system cost.

Hybrid structural rack systems also offer installation advantages, particularly on large projects, by reducing labor and installation time. These systems are well suited for high-traffic warehouse environments, multi-level storage platforms, and very narrow aisle (VNA) applications. Instead of fully bolted connections, hybrid systems typically use automatic locking mechanisms that snap into place, providing secure beam engagement without the need for extensive bolting.

Where Structural Pallet Racking Is Used

Structural pallet racking is widely used in specific industries and regions where durability and load capacity are critical. Due to its robust construction, structural racking is commonly specified for seismic zones and applications requiring enhanced structural performance.

Because of its superior impact resistance, structural pallet rack is also the preferred choice for:

• High-bay storage systems

• Coolers, cold storage, and refrigerated warehouses

• Facilities with tight forklift clearances

• Operations where rack damage is more likely due to traffic or load weight

Structural pallet racking is designed to minimize damage from forklift contact. Uprights and beams are manufactured from thick structural steel, with reinforced corners at the most common impact points—significantly reducing damage compared to roll-formed rack systems.

Specialized and Automated Applications

Structural pallet rack systems are frequently used in advanced and automated storage applications. Contact us for custom solutions involving:

• High-capacity and ultra-high pick modules

• Automated Storage and Retrieval Systems (AS/RS)

• AGV (Automated Guided Vehicle) systems

• Robotic and unmanned material handling environments

These systems are engineered to ensure compatibility, long-term performance, and safe operation in demanding automated facilities.

Additional Applications for Structural Racking

Structural pallet racking is commonly utilized in:

• Drive-in and drive-thru rack systems

• Push-back racking

• Pallet flow and carton flow systems

• High-bay, cooler, cold bay, and refrigerated environments

Long-Term Value and Performance

Structural pallet rack systems deliver longer service life, lower maintenance costs, and improved operational safety, making them an excellent long-term investment for heavy-duty warehouse storage. Our experienced team provides custom layout design, engineering support, and professional installation services to ensure your system is optimized for performance and compliance.

All of our structural pallet rack products and systems are proudly manufactured in the USA!