Flow Rack Systems Ohio

Midwest Material Handling designs, supplies, and installs engineered flow rack systems throughout Ohio to increase storage density, improve throughput, and maintain first in first out inventory control in demanding warehouse environments.. Midwest Material Handling designs, supplies, and installs pallet flow and carton flow systems across Ohio for distribution centers, manufacturing facilities, and high velocity operations that require precise product movement and dependable performance.

Commonly referred to as pallet flow rack, carton flow rack, gravity flow rack, or roller rack, these systems use precision roller or wheel lanes installed on a calculated incline to move product automatically from the load side to the pick face. This power free design reduces forklift travel, improves picking efficiency, and increases storage capacity while separating loading and unloading activity for smoother workflow.

Pallet Flow Rack Systems

Pallet flow rack systems are designed for full pallet storage in deep lane configurations. Pallets are loaded from the rear of the rack and move forward along engineered roller lanes to the discharge face. This structure supports first in first out inventory sequencing while significantly increasing pallet density.

Each lane is engineered based on pallet type, pallet condition, load weight, and required lane depth. Roller pitch and incline are calculated to ensure consistent pallet travel. Integrated speed controllers and brake rollers regulate pallet momentum, preventing surging and maintaining safe separation between loads.

Pallet flow rack can integrate with selective pallet rack uprights and beams or be engineered as a dedicated structural system for heavier capacities and longer lane depths. Our team evaluates layout requirements, product flow, and facility constraints before specifying the proper configuration and coordinating professional installation.

Key advantages include:

• High density pallet storage
• First in first out inventory control
• Reduced forklift travel
• Improved throughput
• Increased cube utilization
• Power free gravity operation

Carton Flow and Gravity Flow Rack

Carton flow rack systems operate at the case and split case level. Cartons are loaded from the rear and move forward along wheel beds or roller tracks to the pick face. As one carton is removed, the next advances automatically into position.

Lane pitch, wheel type, and divider spacing are engineered based on carton dimensions and weight to provide smooth, controlled movement. Adjustable lane widths allow facilities to modify pick faces as SKU profiles change.

Carton flow rack improves picking accuracy by maintaining a consistent pick face while reducing worker travel. Because product advances automatically, operators avoid repeatedly reaching into deep shelving or bending to access inventory, supporting improved ergonomics and safer operations.

Our team designs carton flow layouts to integrate into selective pallet rack structures or standalone pick modules, ensuring proper alignment, lane angle, and long term system reliability.

Common applications include:

• High velocity order fulfillment
• Retail distribution
• Parts staging and kitting
• Assembly operations
• Food and beverage case picking

Increase Density and Throughput Without Expanding Your Facility

Flow Rack Systems Ohio increase storage density by deepening lanes rather than adding aisles. By reducing the number of required access aisles, facilities can store more product within the same footprint.

Dedicated load and unload sides allow replenishment and picking to occur simultaneously without interference. This separation reduces congestion, improves traffic flow, and supports higher throughput in demanding environments.

Because flow rack systems operate without motors or external power, they offer reliable performance with minimal ongoing maintenance. Proper lane pitch, brake selection, and pallet quality evaluation are critical to long term performance, and our team ensures each system is engineered and installed to meet operational demands.

When to Use Flow Rack Instead of Static Racking

Flow rack is ideal when operations require controlled inventory rotation and faster product movement than traditional static storage provides. Unlike drive in racking, which operates on a last in first out model, flow rack maintains first in first out sequencing.

Flow rack systems are often incorporated into selective pallet rack layouts to create high velocity zones within a broader warehouse storage system. This approach allows facilities to combine direct access pallet storage with gravity controlled lanes for fast moving SKUs.

Flow racking is especially effective when:

• Product turnover is high
• Inventory rotation is critical
• Labor efficiency is a priority
• Storage density must increase
• Throughput demands continue to grow

Structural and Custom Flow Rack Configurations

Flow rack systems can be configured with varying lane depths, roller types, brake assemblies, and entry guides to match specific pallet and carton characteristics. Structural pallet flow rack is available for heavy duty applications requiring greater capacities or deeper lane runs.

Each installation begins with a detailed evaluation of product flow, load weight, pallet condition, and facility layout. Midwest Material Handling manages system design, material supply, and professional installation to ensure safe alignment, controlled pallet movement, and long term durability.

Common Flow Rack Applications Across Ohio

Flow rack systems are used throughout Ohio in food distribution, beverage storage, cold storage, automotive manufacturing, retail distribution, and industrial supply environments.

Distribution centers rely on pallet flow rack to manage perishable inventory efficiently. Manufacturing facilities use gravity flow rack to stage components for just in time production. Retail fulfillment centers depend on carton flow rack to maintain organized, high speed picking operations.

By increasing vertical density and improving product rotation, flow rack systems help Ohio businesses maximize existing warehouse space without expanding their footprint.

Why Choose Midwest Material Handling?

Since 1995, Midwest Material Handling has supplied and installed engineered warehouse storage systems across Ohio. We have designed gravity flow rack systems for distribution centers, manufacturing facilities, and high volume warehouse operations statewide.

When you work with us, you receive:

• Experienced system design guidance
• Access to quality United States manufacturers
• Custom engineered configurations
• Honest recommendations based on your operation
• Professional installation services

Our central Ohio warehouse allows us to efficiently serve Columbus, Cincinnati, Cleveland, Dayton, and surrounding regions.

Get Help Selecting the Right Flow Rack System

Selecting the correct flow rack system requires careful evaluation of pallet type, load weight, lane depth, and operational velocity. Our team will review your layout, engineer the proper configuration, supply the required components, and provide professional installation to ensure safe and efficient performance.

Contact Midwest Material Handling to discuss your project and request pricing.

Call (614) 733-0505 or submit a request, via email to get started.