Every so often we run into a job that is significantly more complicated than it might seem!
Dismantling, removing and disassembling cantilever racks can be a fairly routine part of warehouse upgrades or relocation. But if those racks have been outside for years and are welded to the ground? That’s a whole different story. These particular cantilever racks had been installed in an outdoor lumber storage yard decades ago, all exposed to rain, snow, salt, and Ohio’s seasonal extremes. Not only were the bases welded directly to embedded steel plates in the concrete slab, but over time, corrosion had sealed those welds tighter than any bolt ever could.
TOOLS REQUIRED…
Removing these wasn’t just about grabbing a wrench… Here’s what we turned to:
- Angle grinders and oxy-fuel cutting torches: to slice through thick, rusted welds
- Core drills: for busting through anchor points embedded in the concrete
- Forklifts and chain hoists: just to pry sections loose without damaging them
- Protective gear and fire safety prep: because sparks flew… literally
And yes, a bunch of patience. This wasn’t a quick dismantling. A job that might’ve taken a day for bolted racks stretched across several days. Hidden rust had fused vertical columns to horizontal arms, and some base plates were sunk deeper into concrete than expected. A few bolts sheared off entirely. One rack even required partial slab demolition.
Even in heavy-duty environments, salvaging usable rack components is possible — but only with care. Improper techniques can warp steel arms or compromise load ratings. For resale, reuse, or recycling, careful handling is non-negotiable. Outdoor cantilever racking might seem like it’s built to last, and it is, but that same durability makes removal a serious challenge!
TRUST A LOCAL EXPERT!
For projects in Central Ohio or beyond, having a trusted removal partner makes all the difference. Midwest Material Handling, LLC brings decades of experience and gear to handle complex rack dismantling safely and efficiently.
