Not every pallet rack beam is designed for standard step channel decks. When beams do not have the traditional beam step, flared wire mesh decking is often the best solution. Built as a universal fit option, this style of decking rests on top of the beam rather than inside the step, making it ideal for structural rack, box beams, and older pallet racking systems.
For warehouses upgrading existing storage, flared wire mesh decking can improve safety, product support, and day to day usability without replacing the entire rack system.
What Is Flared Wire Mesh Decking?
Flared wire mesh decking uses welded steel support channels underneath the wire deck surface. Instead of straight channel ends that drop into a beam step, the channel ends are flared outward so they sit securely on top of the beam.
That design allows the deck to fit a wider range of beam profiles, which is why it is commonly referred to as a universal fit wire deck. It is especially useful in facilities with mixed rack styles or older systems where stepped beams are not present.
Where It Is Used?
Flared wire mesh decking is commonly found on structural pallet rack, box beam systems, flat top beams, and older teardrop rack that does not include a step. If standard decking does not seat properly on the beam, flared decking is usually the right alternative.
Because many warehouses expand over time with different brands and generations of rack, universal fit decking can simplify replacement and future additions.
Waterfall Front Design
Most flared wire mesh decks still use a waterfall front edge, meaning the wire mesh wraps over the front beam. This helps keep the deck aligned while giving the rack level a clean finished appearance.
The result is a deck that combines broad beam compatibility with the familiar look and performance of standard waterfall decking.
Capacity, Safety and Strength
Most standard flared wire mesh decks use three welded support channels and are commonly rated for around 2,500 pounds under evenly distributed loads. Higher capacities are available depending on deck size, wire gauge, and support channel configuration.
Many flared decks are available with pre-punched tabs for fastening the deck to the beam. This creates a more secure installation and can help reduce movement during pallet loading and unloading.
Choosing the right deck should always be based on rack dimensions, beam spacing, and the weight of the product being stored.
Cost and Availability
In many cases, flared wire mesh decking is priced similarly to standard channel decking. The main difference is availability. Standard decks in common sizes are often stocked, while flared decks are more commonly ordered based on rack dimensions and application needs.
That makes accurate measurements important before ordering replacement or new decks.
Optional Features…
Galvanized finishes are also available where corrosion resistance is important, such as coolers, freezers, humid facilities, wash down areas, and food storage environments.
Why Warehouses Choose Flared Decking?
Warehouses often choose flared wire mesh decking because it works across multiple beam styles, supports cartons and split pallets more effectively, improves sprinkler penetration, and increases visibility through rack levels. It also helps reduce dust buildup compared to solid shelving and can often be added to older rack systems without major modifications.
Need Flared Wire Mesh Decking?
If your pallet racking beams do not accept standard step channel decks, flared wire mesh decking may be the right fit. Midwest Material Handling can help identify your beam style, confirm deck sizing, and supply the right wire decking for your storage application.
FAQ’s
What is a flared channel wire deck?
A flared channel wire deck is a wire mesh pallet rack deck with support channels that flare outward at the ends and rest on top of the beam instead of inside a stepped beam. It is commonly used on structural, box beam, and older rack systems.
Is flared wire mesh decking considered universal fit decking?
Yes. Because it fits many beam styles without requiring a beam step, flared wire mesh decking is commonly considered a universal fit wire deck.
Does flared wire mesh decking cost more than standard decking?
In many cases, pricing is similar to standard channel decking. The biggest difference is that flared decks are often ordered in rather than stocked in common sizes.
Can flared wire decking be used on structural pallet rack?
Yes. It is one of the most common wire decking options used on structural pallet rack systems.
Can flared wire mesh decks be galvanized?
Yes. Galvanized options are available for cooler, freezer, wash down, humid, and corrosion-prone environments.
How do I know what size wire deck I need?
Measure the beam length, rack depth, and beam style. Capacity requirements should also be confirmed before ordering.
