Midwest Material Handling, LLC

Material Handling, Loading Dock Parts & Storage Equipment Specialists

Old-Fashioned Service. Honesty. Integrity... Since 1995

Material Handling, Loading Dock Parts & Storage Equipment Specialists

Old-Fashioned Service. Honesty. Integrity... Since 1995

Author name: Midwest MH

Pallet Rack Fork Clearance Bar

Fork Entry Bar (Fork Clearance Bar) for Pallet Racking, What Are They Used For?

We were recently contacted by an existing Customer who we had recently sold a Pallet Rack system to and they had a very unique load placement issue. They were sold heavy duty (HD) Pallet Rack with the goal of storing large, heavy sheets of steel plate. The original system included HD Wire Deck Panels, (3,600 lbs. capacity per panel, compared to the standard 2,500 lbs. capacity).

The issue was the “skids” they were getting their steel shipped in on where not standard and were not resting correctly on the shelf. Remember, the goal is to always have the load to be applied to the Beams, when possible!

</p><p>The picture above is an actual photo that was taken on-site. As you will notice, the 3

FORK ENTRY BAR

Though not a common occurrence, fortunately a standard product exists for just this type of unique application. Pallet Rack manufacturers build a Fork Entry Bar (or occasionally referred to as a Fork Clearance Bar). This optional accessory spans from front to back of the Pallet Rack Beams and allows for the forklift operator to safety place the load and remove the forks of the fork truck from the rack. The Fork Entry Bars are TEK screwed into the both front and back beam to secure the load and prevent movement.

These Fork Entry Bars-Fork Clearance Bars are built in many different types, styles and capacities but all serve the same, singular purpose. Additionally, they also have certified  load ratings (capacities) to ensure OSHA compliance. These Fork Entry Bars can be used on both Roll-Formed as well as Structural Pallet Racking.

The photo below illustrates the solution our team of experts came up with. These Fork Entry Bars also work great with loading Wire Mesh Baskets or wood or plate goods, where no skid exists.

"</p

Incidentally, once we installed these, we ordered some for our own use… they work great storing non-skidded bundles of Pallet Rack Beams (we use straps and metal banding to secure our bundles of Beams)!

For more information and a list of other unique Pallet Rack options… CLICK HERE

Fork Entry Bar (Fork Clearance Bar) for Pallet Racking, What Are They Used For? Read More »

Are Diagonal-Horizontal Cross X-Brace Supports on my Pallet Rack replaceable?

Cross Brace Repair

Elyria, OH– We recently got a call from a Customer in Elyria, Ohio asking about Pallet Rack Repair and if damaged diagonal and horizontal cross braces on their Pallet Rack Uprights can be replaced? The cross braces on 15 Uprights were badly bent and damaged. They thought they might need to replace all of the Uprights. We explained that they absolutely can be replaced… inexpensively and and with ease!

While they come in a few different designs, the one that we have found to be the easiest to install and works exceptionally well is an Adjustable Bolt-On X Brace Kit. What is nice about these kits is the lengths are fully adjustable through a simple set screw. These units simply bolt onto the Upright column with 2 bolts. They are sold in either “diagonal” or “horizontal” styles and come in a range of different adjustable lengths to accommodate any depth Upright. They are also available in multiple column sizes (with 3″W and 4″W being the most common).

These kits can be installed in a matter of minutes and are generally less than $90 each. We can also get them shipped out in a few days, not weeks or months like the competition.

Like everything we sell, we also install (locally, regionally and Nationwide)! Click here for details.

Are Diagonal-Horizontal Cross X-Brace Supports on my Pallet Rack replaceable? Read More »

Selective Pallet Rack

Freight Class-Pallet Rack & Wire Decks… how is freight determined?

Pallet Rack, Wire Decks & Freight Classifications, how is freight determined?

Pallet Racking, including Beams, Uprights and Wire Decks can be one of the most difficult items to ship LTL. This is due primarily to their unique shipping dimensions, concentrated weights and high freight class. Proper packaging is also a concern when shipping Pallet Rack. As a result, damaging Pallet Rack is a common occurrence in the freight industry. By far, the easiest and most efficient method for shipping Pallet Rack is via flatbed or stake truck, where the Rack can be loaded/unloaded from the sides and strapped down. Unfortunately, this can also be the most expensive method.

Sometimes, shipping Pallet Rack is unavoidable. For those times, let’s discuss a little bit about how it’s done…

Firstly, it is important to understand freight classifications for Pallet Rack and related components. Pallet Rack Uprights, Beams and Wire Decks all have different freight class. Freight classifications are determined by a combination of an items weight, physical dimension and density as well as density, handling, Stowability and liability.

Every item has been given a National Motor Freight Classification (NMFC) number. The NMFC is a standardized system that classifies freight into categories for shippingThe NMFC is used to help shippers and carriers identify and classify freight and to determine rates and packaging requirements.

Pallet Rack Beams and Uprights are assigned the following freight class:

NMFC: 164340 “Pallet or warehouse, metal or parts or sections thereof, NOI with or without components of other materials in packages”

  • SUB CLASS 3: Greatest dimension exceeding 96 inches but not exceeding 192 inches a freight classification of 125 is assigned
  • SUB CLASS 2: Greatest dimension exceeding 192 inches but not exceeding 288 inches a freight classification of 200 is assigned
  • SUB CLASS 1: Greatest dimension exceeding 288 inches a freight classification of 300 is assigned

Pallet Rack Wire Deck Panels are assigned the following freight class:

NMFC 164150: “Palletized wire decking, Iron or steel wire, with or without reinforcement, in packages”, a freight classification of 70 is assigned

Allow the experts at Midwest Material Handling to use our 30+ years of experience to get your Pallet Rack order shipped quickly, economically and with the least chance for freight damage!

Freight Class-Pallet Rack & Wire Decks… how is freight determined? Read More »

Aluminum Dock Plate

Aluminum Dock Plate or Steel Dock Board… what’s the difference?

Dock Plate Dock Board

Aluminum-Steel Dock Plates and Boards… We regularly get calls from Customer’s looking to SAFELY bridge the gap between a loading dock door and a semi trailer. Simple huh? Like most things, its not a simple as one might think. Often times a customer might think all they need a thick piece of steel plate positioned in between the dock and the trailer… Absolutely not! Talk about a disaster waiting to happen!

We sell both Dock Plates and Dock Boards, but what’s the difference? While both Loading Dock products are similar in their design and functionality, the big difference is Dock Boards have a much higher loading capacity than Aluminum Dock Plates. Aluminum Dock Plates are lighter in weight and are more for hand loading (or perhaps Pallet Jack traffic) whereas Dock Boards can carry the load of a fully loaded Forklift. They all come in 2 basic material designs, steel and aluminum.

SAFETY FIRST!

One design element that makes both of these dock loading products extremely safe for manual loading are the safety legs. These legs are generally bolted onto the bottom of the Plate/Board and is positioned in between the dock and the trailer, keeping the Plate or Board from sliding during use. The exact size and position of the legs on the Plate/Board is determined, in part by the “height differential” or the height difference between the trailer deck and the dock. This is a very important consideration when sourcing the correct size Plate/Board!

Let’s start with Aluminum Dock Plates…

  • Recommended for use with non-powered loading equipment
  • Hand holes are standard for portability
  • Widths from 30” to 84”, Lengths from 24” to 84”
  • Considerably lighter in weight than Dock Boards
  • Bolt-on steel legs for securing position between the dock & the trailer
  • Beveled Edges Allow for Smooth Transition
  • Diamond Tread Plate is Skid Resistant

Steel Dock Boards…

  • All-Welded Steel Construction
  • Double-Bend Design
  • Capacities from 15,000 to 40,000 lbs.
  • Widths from 60″ to 96″, Lengths from 48″ to 120″
  • Two Four-Hole Pin Pockets Placed on each Edge for Flexible Positioning
  • Can be Used for Below Dock Applications
  • Use with conventional, refrigerated, or container trailers, or for below dock conditions

We stock and sell Dock Plates, Boards and Rail Boards from leading manufacturers like Bluff Manufacturing, Vestil Manufacturing, Eagle-Justrite and Copperloy Products.

We have created a whole section with greater specifics on Dock Plates, Boards and Rail Boards… click here

 

Call the experts at Midwest Material Handling and let us put our 30+ years in business to work to help you source the correct size Dock Plate/Board for your unique application!

All of our Dock Boards, Plates and Rail Boards are proudly manufactured in the USA!

Aluminum Dock Plate or Steel Dock Board… what’s the difference? Read More »

Pallet Rack for Basement

YES, We Sell Pallet Racking for Garages, Basements, Sheds & Pole Barns!

Millersburg, Ohio- We are often asked if we sell Pallet Rack components to individuals or homeowners for garage, basement, shed or pole barn use… ABSOLUTELY, WE DO! Though we primarily sell to industrial type businesses (both locally as well as nationally), we very much cater to local small business or homeowners looking a for a small quantity, perhaps a section or two of Pallet Rack. Many of these customers seek a better quality or heavier weight capacity of Racking than found at the big box home centers or wholesale retailers. This is exactly why we stock standard sized Pallet Rack at our Plain City, Ohio office, all available for same day pick-up!

While we sell Pallet Rack Uprights in multiple depths, we find the most common for personal storage is 24″D and 36″D. Combined with a 96″L Beam, we also stock 24″D x 46″W Wire Decks to complete the system!

Pallet Rack for Basement Pallet Rack for Garage

Here is a neat example… we recently had a customer visit us from Holmes County, Ohio. He had just built a high end country home and wanted premium Pallet Rack both for his garage and basement. He also wanted to build a versatile shop desk for building custom furniture, a hobby of his. We furnished him with a new-used combination (as we often do).. NEW Uprights, USED 96″L Beams and USED Wire Deck Panels.

As you can see in the photos, he is creating a shop desk (where the red arrow is pointing) and is going to install plywood on top of the Wire Decks as well as shop lights hung from the section above. He also needed certain height Uprights to fit under his HVAC system in his basement. We were able to accomodate his unique list of requirements. He was so pleased with the way it turned out, he sent us these photos… which we always appreciate!

Mobile Shop Desks or Work Tables

Many times throughout the years, we have supplied Pallet Rack components to have customers build mobile shop desks or work tables… all they do is weld on casters to the Upright footplates (generally, 2 swivel-with locks and 2 rigid). They work great and are relatively inexpensive.

Pallet Rack Mobile Shop Cart

Here is one we made for ourselves a few years back… We built a mobile shop cart for tool storage exclusively out of standard Pallet Rack components. We took a USED 96″H x 42″D Upright and cut it in half. Then we welded on four inexpensive casters (2 swivel/locking and 2 rigid). We added four 48″L Beams and two Wire Decks. We screwed down a piece of plywood to the Wire deck and applied an epoxy coating to it. When we didn’t need it, we quickly disassembled it in minutes and stored it in a very small footprint.

One thing that we pride ourselves on is we try to treat every customer equally. Whether you are looking for one or two sections of garage Pallet Racking or a full warehouse storage system, we have built our business treating every customer the same. When we say, “no project is too small”, WE MEAN IT!

YES, We Sell Pallet Racking for Garages, Basements, Sheds & Pole Barns! Read More »

Galvanized Pallet Rack Upright

Galvanized Pallet Rack vs. Powder Coated… is it worth it?

Rusty Pallet Rack  Galvanized Pallet Rack Upright

Pallet Rack-Galvanized vs. Standard Powder Coated… is it worth it?

We are often asked for recommendations on Pallet Rack or Cantilever Rack for outdoor use. The options are relatively simple… we sell full, hot dipped Galvanized Pallet Rack Uprights, Beams and Wire Decks. We also carry Cantilever Racking and all related accessories, fully suitable for outdoor use.

What is Galvanizing? Galvanizing is a proceed that takes raw, unpantied metal and is “hot dipped” into a molten zinc chemical bath mixture.  This process, when dry makes the metal resistant to corrosion and rust. There are several different methods to galvanize (like electro-galvanizing) but hot dipping is, by far the most common. You likely see galvanizing in products designed for prolonged time spent outside or in hot/cold exterior climates. While not totally permanent, with care, a galvanized Pallet Rack Upright, Beam or Wire Deck can be rust and corrosion free for decades.

But is the additional cost worth it? That is difficult to answer. The average cost for galvanized Pallet Rack is generally 3-4 times the cost for standard Racking.

Why is it so expensive? Industrial Rack manufacturers do not galvanize themselves, they have to ship the Racking to a local galvanizer, where the process is performed. Once complete, the Racking is then shipped back to the manufacturer, where it is prepped for shipment. All of these “steps” contribute to the overall added cost.

Due primarily to cost, we do not sell a lot of galvanized Pallet Racking. We sell to several large, big box home improvement retailers. They purchase it primarily for their outdoor products and landscape items. We often say that you could purchase standard, powder coated Rack, which you know, in time will rust (if left outdoors) 3 to 4 times over for the same cost of one order of galvanized Pallet Rack. Remember, this chemically treated Racking gets damaged just as easily as standard Rack, the galvanizing does nothing to improve that! Additionally, the galvanizing process adds weeks onto lead times.

Galvanized Pallet Rack vs. Powder Coated… is it worth it? Read More »

Pallet Rack Post Protectors

Post Protectors-They Work!

Pallet Rack Post Protectors

We visited a Customer facility last week as they wanted to add additional Pallet Racking sections to their current layout. This customer is a large national wholesale retailer and a longtime customer of ours. As we toured the facility, we noticed Steel Post Protectors that we installed several years ago absolutely doing their job! The whole concept behind the Post Protector is to protect the Upright columns from forklift or fork truck damage. We want the Post Protector to absorb the contact, protecting the Upright columns from structural damage. As you can see here, this is exactly what is occurring.

We are often asked… “what is the best method to protect my Pallet Rack Upright columns from damage”? Fortunately, the answer is also the least expensive method, the $50 Post Protectors. These simple protective devices simply require 4-5 concrete wedge anchors to install. These units come in a range of different heights, 12″H, 18″H and 24″H.

Post Protector Steel Post Protector

For additional information on a wide range of Pallet Rack and Building protection products, check out… https://mmhonline.com/building-pallet-rack-and-equipment-protection-guardrail-machinery/

Or, click for more information on Pallet Rack Post Protectors, End-of Aisle Rack Protectors and Steel Flue Guards from Savety Yellow Products

Post Protectors-They Work! Read More »

Dandux Laundry Cart

Canvas Laundry Cart, Fabric Baskets and Totes by Dandux

Dandux Laundry Cart

Contact the experts at Midwest Material Handling, LLC for information on a range of high-quality containers are used in laundries, hospitals, textile mills, garment plants, and through out the hospitality industry. Founded in 1913, Dandux is THE leading manufacturer of quality canvas and fabric carts, baskets, hampers and trucks designed to increase your productivity and make your operation more efficient.

Styles include extra duty (sewn on liner), frame trucks (lace on liner), net and bag holder storing system, wood top shipping hampers, extra heavy postal specification trucks, and a variety of shapes and sizes to meet your needs. Available in plain white canvas or yellow glosstex, lace on liners available in six optional colors.  ​

The quality of workmanship of our fabric hand truck starts without frame construction. We use high tensile spring steel electroweld to give additional strength and rigidity.  Selected kiln-dried hardwood runners are attached to the steel frame. Heavy duty canvas or GLOSSTEX​ fabric ( in six standard stock colors ) is added to complete the rugged, cost effective basket or truck you demand.

Canvas Baskets & Trucks

We offer an extensive line of carvas basket, hampers and trucks. Styles include Extra Duty (sewn on liner), Frame Trucks (lace on liner), Net & Bag Holder sorting system, Wood Top Shipping Hampers, Extra Heavy Postal Specification Trucks and a variety of shapes and sizes to meet specific needs.

Skid Boxes

Skid Boxes feature interlocking legs for secure stacking. Available in a many sizes and styles (double or single wall). Easily fork truck liftable for transporting.

Poly Box Trucks

Box Trucks are the strongest unit of its type available. The unique Double Wall Flange provides superior strength when handling heavy loads. (Available in 12, 16, 18, 19 & 24 bu.)

Refuse Carts

Mobil Refuse Carts safely and conveniently transport materials to collection areas. Choose from three sizes 24, 32 and 64 gallon and three colors (gray, blue, green, gray standard colors).

Dividable Tote Boxes

Dividable Tote Boxes are the largest selection available. Choose from over 100 sizes for the one that best meets your needs. Selection consists of stackable or nestable styles.

Stack and Nest Totes

Stack & Nest Totes are available in an extensive selection of sizes. The 180 degree stacking feature allows for stacking when in use or nesting when stored.

Tilt Trucks

Tilt Trucks are ideal for collecting, moving and dumping materials. Available in six optional colors. Available sizes: 1/2, 1, 1 1/2, & 2 cubic yard capacities.

Palletubs

Palletubs are ideal for in plant or over the road transport. Features are: fork truck liftable, stackable on lids and nestable for return trip.

Poly Bulk Trucks

Poly Bulk Trucks are ideal for handling large loads. They are designed to handle large loads while maximizing space. Available in six colors (blue standard) and many different sizes.

Nesting Totes

Nesting Totes provide an efficient means for carrying an assortment of items. Choose from over 100 sizes and shapes to meet your needs. (Some sizes available with lids).

All of these items are proudly manufactured in the USA and are available for quick ship! Call us today.

Canvas Laundry Cart, Fabric Baskets and Totes by Dandux Read More »

USED PALLET RACK BEAMS

Pallet Racking-New vs. Used Advantages and Disadvantages

From a buyer’s perspective this has always been a difficult and often times confusing decision. Let’s first briefly discuss the advantages of purchasing USED Pallet Racking.

Advantages

Obviously, the overriding thought when considering purchasing USED Pallet Racks is cost. A secondary, but equally important benefit is the USED equipment is on-site and available immediately, saving time and freight costs.

Now for the reality… Many buyers wrongly think that purchasing USED Pallet Racking and Wire Decking is similar to that of purchasing a used car (for example), that there is a 50% or 60% savings over the cost of NEW. Unfortunately, this is rarely the case.

Let’s discuss why

When we are contacted by a seller who has USED equipment available, the vast majority of the time, the racking is still standing and needs to be disassembled. Once we send a crew into disassemble the Rack, we then need to stack, band and prep it for shipment. Once complete, the USED Pallet Rack needs to be shipped, via flatbed to our location. Due to its size and length, USED Rack/Wire Decks are generally stored outside, allowing the powder coated finish to begin rusting and oxidizing. One item of note, many buyers have little regard for the discoloration or aesthetic appearance of the USED Racking, they simply want it to work! Add all of that up and the NEW vs. USED savings is somewhere in the vicinity of 15%-20%.

Damage

One other very important consideration… historically, we have rarely sold USED Pallet Rack Uprights as they generally have some sort of column damage (probably 4 out of 5 Uprights sustain damage from forklift forks or skids) usually located at the lower 12”-24” of the two front Upright columns. * NOTE: If there is ever a ding or dent in an Upright… BUYER BEWARE! The structural integrity of the Upright has been compromised and the Upright should be discarded. There are disreputable companies and social media sellers out there that will sell them, but we won’t (and you should not buy them)!

Condition

While we stock and sell a significant amount of USED equipment (primarily Pallet Rack and Wire Mesh Decks), the quality and condition of the USED equipment we sell is exceptional. We only sell USED material that has an overall condition rating of 8-9 out of 10, we do not sell anything with any lower condition rating. All of our USED Racking has a condition rating applied to it at arrival and is always furnished and noted on our proposals. Of course, pictures are always available when the Racking cannot be viewed in person or we are shipping it out of area. You can always trust our condition ratings to be accurate and thorough.

Modern manufacturing techniques have improved to the point that, many times, purchasing NEW can actually be less expensive than buying USED. Even more so, the same holds true for USED Pallet Rack purchased at auctions or auction settings, but that’s a conversation for another day. Additionally, another great geographical advantage he have is the majority of our NEW Wire Mesh Deck Panels are manufactured (ITC Manufacturing) right here in Columbus, Ohio! Pick them up and save the freight!

For more information on New and Used Pallet Racking, check out… https://mmhonline.com/pallet-rack-teardrop-keystone-shelving-warehouse-new-used-racking-columbus-ohio/

Pallet Racking-New vs. Used Advantages and Disadvantages Read More »

Storage Racking-Specialized Pallet Racking Systems & Improved Warehouse Efficiency-2024

Storage Racking and Specialized Pallet Racking Systems & Improved Warehouse Efficiency in 2024

Warehouse efficiency, including a range of specialized types of storage racking systems in 2024 is influenced by several emerging trends and technologies. Here are some key factors shaping warehouse operations and their Staffs:

  1. Automation and Robotics: Advanced robots and automated systems are increasingly used for tasks like picking, packing, sorting, and inventory management. These technologies can significantly speed up processes and reduce errors.
  2. Artificial Intelligence (AI) and Machine Learning: AI and machine learning are helping optimize warehouse operations by predicting demand, managing inventory more effectively, and improving route planning for both robots and human workers.
  3. Internet of Things (IoT): IoT devices, such as sensors and smart shelves, provide real-time data on inventory levels, equipment status, and environmental conditions. This data helps in making informed decisions and maintaining operational efficiency.
  4. Warehouse Management Systems (WMS): Modern WMS platforms offer advanced features like real-time tracking, advanced analytics, and integration with other systems, which enhance overall warehouse management and efficiency.
  5. Drones: Drones are being used for inventory management and scanning large areas quickly. They can perform tasks like stocktaking and checking the condition of goods, which speeds up operations and reduces labor costs.
  6. Sustainability Initiatives: There’s a growing focus on making warehouses more eco-friendly. This includes optimizing energy use, reducing waste, and incorporating sustainable materials and practices.
  7. Flexible Space Utilization: With the rise of e-commerce, warehouses are adapting to handle various types of products and varying order volumes. This flexibility often involves reconfigurable racking systems and modular layouts.
  8. Omnichannel Fulfillment: As customers expect faster delivery and seamless shopping experiences, warehouses are increasingly set up to handle both B2B and B2C orders efficiently, often with separate processes and spaces for each.
  9. Augmented Reality (AR): AR is used to enhance picking accuracy and efficiency by providing visual instructions and real-time information to warehouse workers through wearable devices.
  10. Advanced Data Analytics: Leveraging big data analytics helps in optimizing routes, predicting demand, and managing inventory levels more accurately, leading to better decision-making and efficiency.
  11. High Density Storage: Including Drive-In Rack and Pushback Racking. These customized storage solutions are designed, built and installed to maximize storage in defined areas. No pallet racking system that exists can store more pallet positions in confined spaces than these two systems. For more detailed information on the various types of high density storage and racking systems, kindly check out… https://mmhonline.com/pallet-rack-storage-systems-columbus-ohio/

These advancements are helping warehouses handle increasing volumes of goods with greater speed and accuracy, ultimately leading to better service and cost savings.

Storage Racking-Specialized Pallet Racking Systems & Improved Warehouse Efficiency-2024 Read More »

Scroll to Top